One: maintenance of daily production A. Regularly check the work and lubrication of each operating part; (1) Check the lubrication of each bearing part every day and add grease (the head and tail main bearing housing should be inspected once a week and greased) (2) Check the lubrication of the reducer every three months, and replace the new oil every six months (*** times for oil change after one week of operation); (3) Each node of the traction chain is manually dripped and lubricated, and mechanical oil of 30--40 is manually injected every week; B. Working conditions of the carrier: (1) Whether the chain is biased and whether the tension is appropriate; (2) The sprocket is engaged with or without sharp noise; (3) Whether the bolt parts are loose or not; (4) Whether the trough is worn or deformed and interferes. C, the working condition of the roller, chain roller and return roller: (1) Whether the rotation is flexible or not; (2) Grease injection inspection; D. Loss of parts usage: (1) Conveyor and traction chain; (2) Roller and return roller; (3) sprocket tooth surface; (4) Linings everywhere; Regular monthly maintenance should promptly repair and replace damaged parts. If it is used barely, it will cause serious consequences, so be sure to pay special attention! And included in the operating procedures. E. Keep the equipment clean: Always keep and regularly clean the dust and dirt on the machine, paying special attention to the dust and cleaning of the transmission and drive end, the tension end bearing housing. Two: maintenance requirements The machine maintenance is divided into two modes: intermediate repair and overhaul, which are described as follows: A. Zhong Xiu: Once every three years, the main contents are: (1) Proposing an overhaul plan; (2) Open cover inspection, cleaning equipment (including reducer, torsion arm, chain drive, drive and tension bearing housing and traction chain, etc.); (3) Identify the parts that should be replaced; (4) Trimming damaged parts (conveyor should be inspected and replaced one by one) (5) Replace the lubricating oil and grease (including the grease on the tooth profile of the drive sprocket) (6) Check and adjust the host's no-load and load operation conditions should meet the requirements for use. B. Overhaul: Every five to six years, the main contents are: (1) Equipment dismantling and large cleaning - transport the removed parts to the repair shop, stack them according to non-destructive, repairable and damaged, and clean them; (2) The main components are repaired and assembled to a good level, and then assembled into a complete machine in sequence; (3) Debugging and testing machine, checking the no-load and load operation of the machine should meet the requirements for use; (4) Formally put into industrial operation, and make overhaul records and summary of overhaul. 3. Lubrication requirements: (1) Lubrication of the reducer: Use mechanical oil No. 30-40 or No. 90 industrial gear oil (according to the instruction manual) and oil change system: *** Replace the new oil after one week of fueling and clean the tank. Use oil change every six months, the oil level should meet the requirements of the manual. (2) Lubrication of chain drive: No. 40 mechanical oil, add oil once a month, clean the chain box once a year, replace the new oil, the height of the oil surface only needs to be immersed in the height of one chain of the chain. (3) Lubrication of each bearing part: the grease is applied by high-voltage electric trolley (including various rollers).
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